Bitumen Drum Decanter
The Thermic Oil Heater is a critical component for efficient operation of a Bitumen Decanter, providing consistent and uniform heat for melting bitumen without direct flame contact. It ensures precise temperature control, faster heat transfer, and safe operation, making it ideal for continuous road construction applications. Designed for fuel efficiency and durability, it supports uninterrupted bitumen melting in demanding site conditions.
Description
The Bitumen Decanter / Melter is an essential machine for converting solid bitumen (in drums or bags) into liquid form required for road construction processes such as asphalt production, surface dressing, and patchwork.
Working Process
Bitumen drums or bags are loaded into the decanter using either a bag lifting system (top feeding models) or hydraulic loading gates (front/side feeding models). The material is placed inside a heating chamber where it is gradually heated using a thermic fluid or direct heating system.
As the bitumen melts, it flows into a collection tank and is continuously discharged through a pumping system. The process ensures controlled heating, avoiding burning or quality loss.
Applications
- Asphalt Batch Mix Plants
- Drum Mix Plants
- Road construction and resurfacing projects
- Bitumen storage and transfer operations
- Infrastructure and highway development
Advantages
- Faster melting cycle improves productivity
- Reduced labor requirement with hydraulic loading
- Lower fuel consumption due to insulation
- Safe handling of bitumen drums and bags
- Continuous supply ensures no downtime in plant operations
Key Features
- Uniform Heat Transfer System
Provides indirect heating through thermic oil circulation, ensuring consistent and controlled temperature without damaging bitumen quality. - High Thermal Efficiency
Optimized design minimizes heat loss and reduces fuel consumption, resulting in cost-effective operation. - Fast Heating Performance
Quickly reaches desired temperature, reducing startup time and improving overall productivity of the decanter unit. - Advanced Temperature Control
Equipped with precise control systems to maintain stable heating conditions and prevent overheating. - Multi-Fuel Compatibility
Can operate on Diesel, Furnace Oil, or Gas burners based on site availability and requirement. - Low Maintenance Design
Simple construction with high-quality components ensures long service life and minimal maintenance.
Thermic Oil Heater Models
| Model | Heating Capacity | Fuel Type | Application |
| TOH-200 | Suitable for Small Decanter Units | Diesel / Gas | 1–2 Input Feeding Models |
| TOH-300 | Medium Capacity Heating | Diesel / FO / Gas | 2–3 Input Feeding Decanters |
| TOH-400 | High Capacity Heating | Diesel / FO / Gas | Multi Gate / Large Bag Decanters |
| TOH-500 | Heavy Duty Industrial | Diesel / FO / Gas | Drum Decanter (2–3 Rows) |
| TOH-600 | High Output Industrial | Diesel / FO / Gas | Drum Decanter (3–4 Rows) |
| TOH-800 | Extra Heavy Duty | Diesel / FO / Gas | Large Capacity & Continuous Operation |
Specification
Standard Config
- High-efficiency heating chamber
- Bitumen transfer pump
- Hydraulic loading system (for applicable models)
- Insulated storage tank
- Temperature control system
- Control panel with safety features
- Heavy-duty steel structure
- Piping and valves system
- Burner system (Diesel / Gas option)
Features
- Advanced Heating Technology
The machine uses an efficient heating mechanism that ensures uniform temperature distribution across the chamber. This prevents localized overheating and maintains the quality of bitumen during melting.
- Flexible Feeding System Options
Available in multiple configurations such as top feeding and hydraulic gate feeding, allowing users to choose based on site handling preferences and available equipment.
- Hydraulic Loading Mechanism
Equipped with hydraulic systems for front and side feeding models, enabling direct loading of bitumen drums without manual lifting, improving safety and speed.
- Heavy-Duty Construction
Fabricated with high-grade steel and reinforced structures to withstand continuous industrial use in harsh site conditions.
- Efficient Insulation System
The tank and heating chamber are properly insulated to reduce heat loss, resulting in energy savings and consistent melting performance.
- Continuous Discharge System
Ensures uninterrupted flow of molten bitumen, allowing smooth integration with asphalt plants or storage tanks.
- Low Maintenance Design
Engineered for long operational life with minimal maintenance requirements, reducing downtime and operational costs.
- Operator Safety Features
Includes safety valves, temperature control systems, and protective structures to ensure safe operation during high-temperature processes.
- Mobile Trolley Mounted Option
Available in a mobile version for easy transportation across different job sites, making it ideal for contractors handling multiple projects.
FAQ
Top feeding models use a bag lifting system, while hydraulic gate models allow direct loading of drums using hydraulic mechanisms, reducing manual work. Melting time depends on capacity and heating system but is designed for fast and continuous operation to avoid delays in production. Yes, the trolley-mounted mobile version is ideal for remote and multiple job locations. The machine can operate on diesel burners, gas burners, or thermic fluid systems depending on the configuration. It includes temperature control systems, pressure safety mechanisms, and insulated structures to prevent accidents. Yes, it is designed for continuous melting and discharge to support uninterrupted plant operations. Routine checks of burners, pumps, and hydraulic systems are sufficient to ensure smooth performance. Yes, it can directly supply molten bitumen to asphalt batch mix plants and drum mix plants. Yes, models can be customized based on capacity, feeding type, and mobility requirements. Yes, hydraulic loading systems significantly reduce manual handling and labor dependency. Proper insulation reduces heat loss, saves fuel, and ensures faster melting cycles. What is the difference between top feeding and hydraulic gate models?
How long does it take to melt bitumen?
Is the machine suitable for remote project sites?
What fuel options are available for heating?
How is safety ensured during operation?
Can the machine work continuously?
What maintenance is required?
Can it be integrated with asphalt plants?
Is customization available?
Does it reduce labor cost?
What is the advantage of insulation?
Related products
Asphalt Batch Mix Plant
Asphalt Batch Mix Plant (80 TPH – 320 TPH)
Aimax Asphalt Batch Mix Plants are engineered for precision and reliability, offering a wide capacity range from 80 TPH to 320 TPH to suit every contractor’s production needs. From the cost-efficient Smart Series for small projects to the high-output Titan Series for mega-infrastructure, our plants provide future-ready, fuel-efficient asphalt production solutions.
Key Features
- High Performance: Consistent and uniform asphalt mix quality with fast batch cycles.
- Fuel Efficiency: Optimized burners and heat transfer systems reduce fuel consumption per ton.
- Advanced Automation: PLC-based systems ensure accurate weighing and real-time monitoring.
- Modular Design: Built for easy transport, fast installation, and seamless future upgrades.
- RAP Compatibility: Designed to support up to 40% Reclaimed Asphalt Pavement (RAP) integration.
Asphalt Paver Finisher
Cost-Effective Asphalt Paver Finisher for Asphalt & Wet Mix Applications
Aimax WM6 HES Asphalt Paver Machines are designed for contractors who need a reliable, easy-to-operate, and cost-effective solution for road construction. Built for dual application (asphalt and wet mix paving), these machines deliver uniform thickness, smooth surface finish, and consistent performance across different types of projects.
Whether you're working on rural roads, municipal projects, or small to mid-scale highway jobs, the WM6 series offers the right balance of performance, durability, and affordability. With a robust structure and practical hydraulic systems, it helps reduce material wastage and improve overall paving efficiency.
Bitumen Pressure Distributor
The Bitumen Pressure Distributor is an essential machine for modern road construction, designed to ensure accurate and uniform spraying of bitumen across the road surface. Built for reliability and consistent performance, it plays a critical role in asphalt road construction, surface dressing, and maintenance works.
Engineered for contractors, government projects, and infrastructure developers, this machine delivers controlled spraying, reduces material wastage, and improves overall road quality.
With multiple capacity options and advanced control systems, it is suitable for both small-scale and large highway projects.
Bitumen Sprayer
Aimax BES Series Bitumen Emulsion Sprayer is a tractor trolley-mounted, cost-effective solution designed for uniform and efficient spraying of bitumen emulsion. Ideal for rural roads, PMGSY projects, and small to medium road construction works, it ensures reliable performance with a dual heating system and easy mobility.
Micro Surfacing Slurry Paver
The Aimax Micro Surfacing Slurry Paver Machine is designed for fast, efficient, and cost-effective road maintenance. Built for contractors and infrastructure companies, it delivers consistent micro surfacing application with high precision. Whether you are working on highways, city roads, or preventive maintenance projects, this machine ensures durable surface treatment with minimal downtime.
With multiple models ranging from 5 m³ to 12 m³ capacity, Aimax offers the right solution for both urban and large-scale road projects.
Reviews
There are no reviews yet.