Asphalt Batch Mix Plant

Asphalt Batch Mix Plant (80 TPH – 320 TPH)

Aimax Asphalt Batch Mix Plants are engineered for precision and reliability, offering a wide capacity range from 80 TPH to 320 TPH to suit every contractor’s production needs. From the cost-efficient Smart Series for small projects to the high-output Titan Series for mega-infrastructure, our plants provide future-ready, fuel-efficient asphalt production solutions.

Key Features

High Performance: Consistent and uniform asphalt mix quality with fast batch cycles.
Fuel Efficiency: Optimized burners and heat transfer systems reduce fuel consumption per ton.
Advanced Automation: PLC-based systems ensure accurate weighing and real-time monitoring.
Modular Design: Built for easy transport, fast installation, and seamless future upgrades.
RAP Compatibility: Designed to support up to 40% Reclaimed Asphalt Pavement (RAP) integration.

Category: Asphalt Plant and Machinery

Description

Aimax Asphalt Batch Mix Plants are heavy-duty machines engineered to deliver reliable and high-quality asphalt production for all scales of road construction. Each plant features precision load cell-based weighing systems and high-performance twin-shaft mixers that ensure a uniform mix and superior road durability.

Our modular engineering allows for easy relocation and rapid commissioning at the site. To meet modern environmental and efficiency standards, the plants are compatible with advanced technologies such as RAP systems, foamed bitumen, and additive dosing systems, making them an eco-friendly and profitable choice for global EPC companies.

Industry Compliance & Site Planning Authority

M.O.R.T.H. Compliance

All Aimax Asphalt Batch Mix Plants are designed to meet M.O.R.T.H. (Ministry of Road Transport and Highways) specifications. This ensures high-accuracy weighing of aggregates, bitumen, and fillers, alongside precise temperature control, making our plants ideal for state and national highway projects.

Fuel Consumption & Thermal Efficiency

Fuel consumption is a primary profit driver for any contractor. While actual usage varies based on the moisture content of aggregates, our plants feature optimized burner designs and high-efficiency heat transfer systems. These innovations ensure industry-leading liters-per-ton ratios, providing a lower production cost per ton of asphalt mix.

Global Logistics & Site Planning

We understand the complexities of global equipment mobilization. Aimax standard configurations are fully modular and optimized for efficient shipping, typically requiring 5–8 shipping containers depending on the specific plant capacity and optional add-ons. This modularity also allows for rapid on-site erection and commissioning, typically within 20–30 days.

Optional Equipment Details

RAP System: Enables the reuse of reclaimed asphalt, saving up to 40% on raw material costs.
Hot Mix Storage Silos: Ranging from 20 to 200 tons to reduce truck waiting time and enable continuous production.
Additive Dosing System: Essential for projects requiring specialized road specifications like PMB or CRMB.
Foamed Bitumen System: Enables cold recycling and eco-friendly production, ideal for advanced export markets.

Asphalt Crusher Unit: Specifically designed for handling RAP lumps to improve material reuse efficiency.

Choosing the right plant is critical to project profitability and avoiding penalty losses.

Customer Requirement	Recommended Series	Expert Insight
Low Budget / Small Jobs	Smart (80-100 TPH)	Avoid overspending; focus on fuel efficiency and quick ROI.
Regular Highway Projects	Prime (160-180 TPH)	Stable production with minimal downtime is the key metric.
Mega Infrastructure / EPC	Titan (200-320 TPH)	Under-capacity leads to delays; choose high capacity for speed.
Mobile / Frequent Shifting	Smart (80-120 TPH)	Compact design reduces shifting costs and setup time.

Why Aimax is the Preferred Global Choice

Aimax plants are designed specifically to meet the high standards of global buyers and international tenders.

Modular Engineering: Our plants are designed for easy shipping and rapid installation worldwide, from Africa to Asia.
Global Operator Friendly: The intuitive automation system is suitable for regions with varying levels of operator skill.
Exceptional Build Quality: Heavy-duty structures ensure the plant remains reliable even in the harshest working conditions.

High Value for Money: While not the cheapest, we offer the best balance of performance, durability, and customization.

Specification

Parameter	80 TPH	100 TPH	120 TPH	140 TPH	160 TPH	180 TPH	200 TPH	240 TPH	320 TPH
Series	Smart	Smart	Smart	Smart	Prime	Prime	Titan	Titan	Titan
Batch Size (Kg)	800	1000	1200	1400	1600	1800	2000	2400	3200–4000
Cycle Time (Sec)	45	45	45	45	45	45	40-45	40-45	40-45
Cold Aggregate Bins	3	4	4	4	4-5	5	5	5-6	6
Dryer Drum Type	Standard Duty	Standard Duty	Standard Duty	Standard Duty	Heavy Duty	Heavy Duty	Extra Heavy	Extra Heavy	Ultra Heavy
Burner Capacity	Standard	Standard	Medium	Medium	High	High	High Efficiency	High Efficiency	Ultra High
Control System	Semi/Auto	Auto	Auto	Auto	PLC	PLC	PLC + SCADA	PLC + SCADA	Advanced SCADA
RAP Compatibility	Optional	Optional	Up to 15%	Up to 15%	Up to 20%	Up to 25%	Up to 30%	Up to 35%	Up to 40%
Power Requirement (kW)	~150	~200	~220	~250	~300	~400	~450	~550	600+

Standard Config

Standard Configuration (Unit Component Details)

Cold Aggregate Feeder System: Multiple bin system with variable speed drives for precise material flow and proportioning.
Dryer Drum Unit: Heavy-duty rotating drum designed for maximum heat transfer and efficient drying of aggregates.
Burner System: High-efficiency, multi-fuel compatible (Diesel/FO/Gas) burner for uniform heating and fuel savings.
Vibrating Screen Unit: Multi-deck screening system ensuring accurate size separation for high-quality asphalt gradation.
Twin Shaft Paddle Mixer: High-efficiency mixer that guarantees homogeneous mixing of bitumen, aggregates, and filler.
Pollution Control (Bag House): Primary and secondary dust collection systems to ensure strict compliance with environmental norms.

Features

High Performance & Output Our plants offer a fast batch cycle time, ensuring maximum productivity across project scales ranging from 80 TPH to 320 TPH.
Fuel Efficiency & Cost Savings The optimized burner design and heat transfer system significantly lower the cost per ton and increase your Return on Investment (ROI).
Advanced Automation & Control Equipped with a PLC-based fully automatic system, the plant ensures accurate weighing and minimal dependency on manual manpower.
Robust Design & Future-Ready The heavy-duty construction is designed for an operational life of 15+ years and is compatible with RAP and foamed bitumen upgrades.

FAQ

`What capacity should I choose for my project?`

 For small municipal works, 80–140 TPH is suitable. For continuous highway work, 160–180 TPH is recommended, while mega EPC projects require 200–320 TPH for high productivity.

`What is the difference between batch mix and drum mix plants?`

 Batch mix plants offer precise control over every batch, ensuring the high-quality asphalt required for premium and government road projects.

`Does the plant support different fuel types?`

 Yes, Aimax plants support multi-fuel options including Diesel, Furnace Oil (FO), LDO, and Gas for operational flexibility.

`How much RAP can be integrated?`

 Aimax plants support RAP integration up to 40% depending on the model, helping reduce material costs and environmental impact.

`What is the typical installation time?`

  Installation typically takes 20–30 days, thanks to our modular design which allows for faster erection and commissioning.

`Can the plant be upgraded in the future?`

 Yes, Aimax plants are modular and can be easily upgraded with RAP systems, silos, or advanced automation as your project needs grow.

`What are the foundation requirements for the plant?`

 Aimax plants are designed with a modular structure that minimizes heavy civil work. We provide detailed foundation drawings and can offer options for skid-mounted designs to reduce setup time and costs for temporary sites.

`How many containers are required for international shipping?`

 The number of containers depends on the plant capacity. For example, a Smart Series 80 TPH plant typically fits into 5–6 high-cube containers. Our modular design is specifically optimized for cost-effective global shipping.

`Do you provide on-site training for our operators?`

 Yes, Aimax provides comprehensive on-site training covering plant operation, PLC software management, and daily maintenance protocols. This ensures your team can achieve maximum output and fuel efficiency from day one.

`What is the lead time from order to dispatch?`

 Standard models typically have a lead time of 6–8 weeks. Custom configurations with RAP systems or large-scale storage silos may require additional time. We prioritize transparent timelines to help you meet your project deadlines.

`Are spare parts readily available for export markets?`

  We maintain a robust inventory of critical wear parts (mixer liners, arms, tips, and filter bags). Our "Export-Friendly" design uses globally recognized components to ensure you can find basic spares locally if needed.